Advanced Welding Processes | MillerWelds

Welding Solutions to Get Your Day-to-Day Done 

Hard work deserves its full worth. With advanced processes, you can improve your work’s effectiveness — and the change is simple: unlock advanced processes with just the push of a few buttons. If you’ve fought through burn-through, bad fitups, distortion or anything else that can derail your day, these four processes could be your way to boost productivity and quality.

Take a Look at How Each Process Works 

 

RMD Banner

Struggling to Make Consistent Welds on Thin Materials?

Solution: Regulated Metal Deposition (RMD®)

RMD reduces the welding current to create a consistent metal transfer, allowing for easy puddle control and paving the way for consistent, uniform welds — with less spatter and fewer poor fitups.

Common Applications: Auto body, furniture and commercial kitchen products

Material Thickness: 24ga – 1/8 in.

 

DOWNLOAD DATA SHEET (PDF)

 

Versa-Pulse Banner

Need an Arc That Can Keep Up on a Tight Weld?

Solution: Versa-Pulse™

With Versa-Pulse, more skilled welders can make fast, precise welds. Its tight arc allows for increased travel speed that is great for automation.

Common Applications: Sheet metal, automotive, office furniture, commercial HVAC

Material Thickness: 16ga – 3/16 in.

 

DOWNLOAD DATA SHEET (PDF)

 

Want to Boost Quality Across the Board With an Adaptive Process?

Solution: Accu-Pulse®

This process helps less experienced welders turn out smoother, more consistent welds wherever they need them — with less spatter and better bead profiles.

Common Applications: Almost anything — the widest range of our advanced processes

Material Thickness: Typically 1/16 in. – unlimited

 

DOWNLOAD DATA SHEET (PDF)

 

 

Need to Make Big Welds Faster?

Solution: HD MIG

With a high deposition rate and lower heat input, HD MIG makes it easy to produce big welds faster with more control and less distortion on large structures.

Common Applications: Earth-moving equipment, structural steel fabrication, heavy manufacturing

Material Thickness: 3/16 in. – unlimited

 

DOWNLOAD DATA SHEET (PDF)

 

Looking for an Automated HD MIG Solution?

Solution: Hercules™ System

Look no further than our all-in-one, high-deposition Hercules system –- tailor-made for automation in heavy manufacturing.

Learn More

 

 

Equipped Products

Update Your Software to Access New Processes

Ready for Regulated Metal Deposition (RMD®) or HD MIG?

If you already own an Intellx Elite, all that's required to gain access to this advanced process is an update to your software.

Update Software

Update Your Software to Access New Processes

Ready for Regulated Metal Deposition (RMD®) or HD MIG?

If you already own an Intellx Elite, all that's required to gain access to this advanced process is an update to your software.

Update Software

Update Your Software to Access New Processes

Ready for Regulated Metal Deposition (RMD®) or HD MIG?

If you already own an Intellx Elite, all that's required to gain access to this advanced process is an update to your software.

Update Software